Bormbardier equipment for mainline vehicles

Bombardier Equipment for mainline vehicles

Bombardier Transportation is providing innovative, reliable and safe equipment for mainline vehicles:

  • FLEXX bogies
  • MITRAC drives
  • MITRAC propulsion systems
  • MITRAC train control management systems
  • MITRAC traction batteries
#Anchor : FLEXX Bogies

FLEXX  

The FLEXX Bogies – providing high quality worldwide

The FLEXX portfolio offers the best bogie technologies and solutions for all types of mainline vehicles.

Bombardier provides innovative and reliable FLEXX bogies to fulfil customer requirements for reliable regional, long-distance, high-speed and freight vehicles.

  • FLEXX Compact bogies – for commuter and regional applications
  • FLEXX Speed bogies –  for high-speed and very high-speed vehicles
  • FLEXX Eco bogies –  for intercity and high-speed vehicles
  • FLEXX Power bogies – for freight operations
Bombardier FLEXX Compact bogie for Commuter and Regional trains 6047

FLEXX Compact Bogies

FLEXX Compact bogies serve the complete range of commuter and regional trains thanks to a flexible concept.

The FLEXX Compact bogie family is adaptable in features and performance range due to a wide use of adaptable modules and proven standardized components to meet customer needs and operational requirements.

FLEXX Compact bogies are running under the SPACIUM in France, the OMNEO in France, the TALENT vehicles in Germany, Austria and Norway, and the TWINDEXX in Switzerland.

Optimal safety

Regional trains are the links between cities and countryside. Operators must ensure a safe and comfortable journey for their passengers. FLEXX Compact bogies feature a low weight torsional elastic frame for optimal safety against derailment.

FLEXX Compact bogies have an adaptable design to run in any climatic conditions.

High-level performance

One of the biggest challenges for operators is to ensure travel times for passengers. Easy access to the train is essential and FLEXX Compact bogies are specially designed for low-floor vehicles.

These bogies also offer a high-quality running performance which ensures a safe and punctual journey and low maintenance costs.

Bombardier FLEXX Speed bogie for Intercity and High Speed trains 6054

FLEXX Speed Bogies

With long distances and journey times, comfort and superior ride quality are essential for high-speed trains. FLEXX Speed bogies reflect these important requirements by offering a high comfort suspension system for superior ride performance.

FLEXX Speed bogies are running under the ZEFIRO in Italy, the CRH1 in China and the ICE train in Germany.

Optimal safety

FLEXX Speed bogies ensure a safe and comfortable journey for passengers, thanks to their active lateral suspension technology.

Reliability and efficiency

FLEXX Speed bogies have proved their reliability and efficiency since they were introduced. These bogies are characterized by an excellent ride quality at very high-speeds up to 330 km/h, and are equipped with robust, well-proven and high-performance MITRAC Drives.

Low maintenance costs

The FLEXX Speed bogie was designed to ease maintenance and to use less energy, both of which have a big impact on the total lifecycle costs of the equipment.

In addition, FLEXX Speed bogies can be equipped with the CBM concept – condition-based maintenance – optimizing maintenance activities for efficient operational management of the train.

Bombardier FLEXX Eco bogie 6050

FLEXX Eco Bogies

The FLEXX Eco bogie has been developed to satisfy customer requirements in terms of lifecycle costs and environmental considerations.

The success of the design depended on a fundamental re-think of the conventional bogie layout while retaining and improving overall safety and performance. Simplicity combined with the inboard bearing wheelset concept has resulted in a compact, lightweight and robust bogie.

FLEXX Eco bogies are in operation on the Voyager, Meridian and TURBOSTAR in the United Kingdom and in Norway for Norwegian Railways (NSB). It is also in production for ICE4 trains in Germany.

Train weight reduction

FLEXX Eco bogies optimize the overall performance and reliability of the vehicle by reducing the train weight. The bogie is compact and lightweight: a 30 per cent reduction in the weight of the bogie mass compared with a conventional bogie, and a 25 per cent reduction in unsprung mass.

Improved total cost of ownership

The FLEXX Eco bogie reduces maintenance costs by allowing easy access to wheels and brakes, thanks to its inboard bearing design. Maintenance intervals are also extended significantly due to the lower unsprung mass of the FLEXX Eco bogie leading to lower wear on track. With its compact design, the FLEXX Eco bogie reduces energy consumption.

Track-friendliness

The FLEXX Eco bogies enable safe and comfortable journey for urban passengers. The specific design of the bogie reduces track damage due to its low weight, but also reduces rail wear thanks to a better performance on curves.

FLEXX Power Bogie 6053

FLEXX Power Bogies

The FLEXX Power bogie portfolio serves the complete range of locomotives from freight and heavy haul to passenger trains as well as very high-speed power heads.

TRAXX  locomotives have been successfully equipped with FLEXX Power bogies for freight and passenger traffic in Europe, South Africa and Russia.

Different speed ranges require adequate drive systems. Especially in the case of high-speed locomotives, a clever integration of the motors and drive units into the bogie system is a prerequisite for successful operation.

Robustness

FLEXX Power bogies are as robust and reliable as the locomotive under which they are mounted. Special consideration is given to the proper structural configuration of the bogie frames as they undergo considerable wear through traction forces from the locomotive and drives to the rail.

FLEXX Power bogies have a tractive effort up to 240 kN.

Flexible configuration

For high-speed locomotives, the innovative integration of traction motors and drive units within the bogie is a prerequisite for successful operation.

The modular and proven design of the FLEXX Power family enables:

  • Flexible configuration of primary suspension parameters depending on operational conditions
  • Wear-free guidance of the wheelsets
  • Low wheel wear by excellent performance on curves
  • Easy exchange of the bogies due to simple bogie/carbody connection
  • Optimum transmission of traction forces between the bogie and car by low-level traction road and reduced transfer

Innovative mechatronic platform

Safety, efficiency and flexibility are guiding principles in Bombardier’s product development.

Four mechatronic solutions using a modular system with standard components have been developed and can be applied to the full portfolio of FLEXX Bogies:

  • FLEXX Tronic technology with ARS – active radial steering
  • FLEXX Track – track condition monitoring
  • FLEXX Guide – bogie condition monitoring
  • FLEXX Tronic WAKO – roll movement compensation

These four applications represent major customer benefits in terms of maintenance and costs.

FLEXX Tronic technology with active radial steering

FLEXX Tronic technology with active radial steering and stability control (ARS) installed on FLEXX Bogies allows the stability and curve-friendliness of the train and many other benefits:

  • Track-friendliness: diminution of track impact
  • Reduced maintenance costs: active system and self-diagnosis to anticipate the decrease of performance
  • Reduced noise and vibration: comfort improvement for passengers thanks to tilting

 

FLEXX Tronic technology can equip any FLEXX Bogies and can be used on different national track networks.

FLEXX Track – track condition monitoring

FLEXX Track is a sensor-based measurement system installed on the vehicle. It is designed to monitor track conditions and evaluate their deterioration over time.

The information obtained thanks to the FLEXX Track system is used to identify and locate track disturbances such as track torsion, vertical track disturbances, crushes at joints and switches, and rail ripples.

It is designed as a modular system and can be configured for various measurement requirements.

FLEXX Guide – bogie condition monitoring

FLEXX Guide is a monitoring systems in the bogie, dedicated to safety or maintenance.

The benefits for the operator include:

  • Avoidance of in-service failures
  • Improved maintenance scheduling
  • Maximized components’ lifetime
  • Increased safety

All systems are built up from components out of Bombardier’s mechatronic building blocks.

During development, attention was especially given to support a simple integration and easy retrofit.

FLEXX Tronic WAKO technology

FLEXX Tronic WAKO technology is an innovative mechatronic solution designed to compensate the natural roll movement of a carbody.

The system allows the vehicle to increase speed in curves by 15 per cent, enabling shorter journey times and improved punctuality with lower infrastructure investment.

The design principles enable a high comfort for passengers with no seasickness effect.

The self-diagnosis features lead to a high reliability, lower lifecycle costs and reduced maintenance costs for the trains.

FLEXX Tronic WAKO is currently in operation on the FLEXX Compact bogies of the TWINDEXX Express double-deck trains in Switzerland.

#Anchor : MITRAC Drives

MITRAC

MITRAC Drives

MITRAC Drives offer a full qualitative system of traction for vehicles, providing better performance, reliable operation, ease of maintenance and best lifecycle costs.

The MITRAC Drives portfolio covers a broad range of railway applications. The modular architecture of our products allows customized, innovative and flexible applications based on standard and field-proven building blocks to meet different requirements.

More than 100,000 MITRAC Drive units are in operation worldwide.

MITRAC Drive 1520 for AVENTRA train

MITRAC 1000 Drive

MITRAC Drive 1000 products are medium-power propulsion systems for a wide range of regional vehicle applications including metros, commuter, regional and intercity trains as well as high-speed and very high-speed vehicles.

The MITRAC Drive 1000 family offers the right configuration of traction motor and gear, essential for a powerful, high-performing and reliable drive.

More than 65,000 MITRAC Drive 1000 systems are running under vehicles.

Bombardier MITRAC Drive 3000

MITRAC Drive 3000

The MITRAC Drive 3000 is specifically designed to satisfy customer requirements for high-power propulsion systems such as locomotives and high-speed powerheads used in passenger and freight transportation.

The forced air-ventilated motors on the MITRAC Drive 3000 asynchronous traction motors are highly standardized and provide exceptional reliability as well as optimally exploiting the characteristics of the converter.

Bombardier has sold more than 35,000 MITRAC Drive 3000 products.

Low energy consumption

The MITRAC Drive 3000 products offer the right drive solution for every high-power freight or passenger train. The selection of an appropriate type of suspension depends on the required vehicle speed and tractive effort: partly suspended drives are best for power heads for high-speed trains with low tractive effort.

Ease of maintenance

On the other end of the spectrum, Bombardier offers robust and maintenance-friendly nose-suspended drives that fit best for freight locomotives that require high tractive effort at moderate speeds.
For universal and passenger locomotives that require higher speeds and/or minimal wear of the tracks, Bombardier offers fully suspended drives which have the lowest unsprung mass.

MITRAC Permanent magnet motor

The MITRAC Drives portfolio provides market-leading Permanent magnet motor solutions that save energy during the train’s operation directly by increased energy efficiency and indirectly by reduced vehicle weight.

MITRAC Permanent magnet motors are successfully operating on the TWINDEXX Express for Switzerland, the OMNEO for SNCF in France and the INNOVIA Monorail for Sao Paulo, Brazil.

High reliability

Compared to conventional induction motors, the MITRAC Permanent magnet motors are more efficient thanks to optimized parameters such as energy consumption, size and weight, or reduced number of driven axles on a train.

Energy efficiency

Using MITRAC Permanent magnet motors enables significant energy savings over the vehicle lifetime: up to 10 per cent reduction of a train’s total energy consumption.

Vehicle optimization

The MITRAC Permanent magnet motor improves the vehicle performance by providing superior tractive effort. Torque is maintained at high-speeds which retains efficiency. It allows for more electrodynamic braking resulting in decreased energy consumption.

Further environmental improvements can be achieved when a larger portion of braking is done electrically which results in noise reduction and improved air quality in tunnels.

#Anchor : MITRAC Propulsion systems

MITRAC

MITRAC Propulsion systems

MITRAC Propulsion systems combine high-voltage components, transformers, traction and auxiliary converters, motors and gears with optimized and proven modules, architectures, and leading MITRAC controls.

Bombardier provides different propulsion and control systems for regional, long distance and high-speed trains:

  • MITRAC 1000
  • MITRAC 3000
Bombardier MITRAC propulsion

MITRAC 1000

The MITRAC 1000 traction converter product family can be applied to any power system in any country. This allows flexible use in suburban areas and regional systems.

The MITRAC TC 1000 propulsion systems can be installed on the roof, under the floor or in the machinery room of regional trains. The modular systems of the MITRAC 1000 family are remarkable for their high reliability and outstanding value stability.

Low lifecycle cost

Designed with well-proven and optimized components, MITRAC 1000 traction converters offer a reliable and robust system with a low lifecycle cost.

High reliability

Different configuration options enable to meet various requirements such as availability, cost and energy efficiency.

MITRAC 3000

The MITRAC 3000 traction converter product family is designed for freight transportation and high-speed powerheads.

Innovative designs, modern simulation tools and intensive product testing ensure maximum performance and reliable operation from day one, even under the toughest environmental conditions.

Innovative design

With their performance and compact design, MITRAC 3000 traction converters answer the needs of vehicle manufacturers and offer railway operators innovative applications that increase their competitiveness by increasing passenger and freight customer attractiveness while decreasing operational costs.

Driven by reliability

Modular and scalable design can be adapted to a wide variety of applications and power ranges based on components that have been proven in use.

They offer extended maintenance intervals as well as simplified maintenance and repair work.

#Anchor : MITRAC Train Control Management System (TCMS)

MITRAC

MITRAC Train Control Management System (TCMS)

The MITRAC Train Control Management System (TMCS) is a modular, scalable, secure and open-standard control and communication platform.

It manages and controls the flow of information both on board between different sub-systems such as converters, doors, heating, ventilation and air-conditioning, and also between the train and ground.

Fully integrated product portfolio built on a generic concept

The MITRAC TCMS platform is a fully integrated product portfolio which is built on a generic concept.

It can be adapted to the individual needs of different vehicle types simply by adding self-contained modules for clearly defined functionalities. This allows for efficient and reliable train operation at a high level of safety and security, providing excellent and convenient services for passengers.

The MITRAC TCMS platform offers a modular concept at a high degree of standardization, offering great flexibility in terms of configuration, scalability and interfacing to sub-systems with the additional benefit of being cost-effective.

It provides control, monitoring, capability of inter-operation and sharing solutions such as fleet management based on diagnostics combined with train-to-ground communication for all kinds of mainline vehicles.

Control and management of trains and comfort for passengers

The MITRAC TCMS platform is fully integrated solution with all major functions necessary to design, implement, validate and maintain vehicle control systems for all types of trains.

Bombardier offers a TCMS platform supported by an entire portfolio of products, guaranteeing perfect interaction with other systems based on open standards.

  • The operational domain implements all control and management functions to allow efficient fleet operation, for example by providing extensive diagnostics.
  • The safety domain implements all safety related functions and supports the implementation of vehicle safety designs.

MITRAC TCMS also enhances customers’ offering by improving the travel experience with comprehensive on-board information and passenger connectivity.

  • The comfort domain implements all functions for high passenger comfort – for example, Wi-Fi access and entertainment as well as seat booking and passenger information.

The MITRAC TCMS solutions are installed into more than 25,000 cars.

Reliability

The MITRAC TCMS platform is designed as a distributed, modular, scalable solution. It is very reliable and supports redundancy and the building of highly available architectures. The communication is based on an IP backbone. It controls and manages all sub-systems on the train, independent of supplier or technical generation.

Boosting customer competitiveness

The MITRAC TCMS platform with integrated fleet management solution leads to significant reductions in fleet operation costs. It allows service personnel to respond swiftly, schedule maintenance efficiently, and order spare parts in advance, leading to improved fleet uptime and better availability. The system accurately interprets and analyzes sub-system and equipment data, anticipating problems well in advance – a prerequisite for cost-efficient condition-based maintenance.

Sustainability

Bombardier takes a two-track approach to sustainability. First, it designs systems with longer than normal service life. Second, it enhances the quality of our customers’ offering, ensuring that their operations continue to prosper well into the future.

#Anchor : Traction battery

Traction battery

Bombardier offers scalable battery technology to support customers with flexible solutions.

Thanks to these solutions, our customers can benefit from a total energy management system of its vehicle – offering on top dedicated functions to optimize existing infrastructure, operation needs and propulsion (including storage).

Benefits for customers are significant and added value vary depending on customer’s special operational requirements.

Improved energy efficiency:

  • Increased efficiency: reduce energy consumption by avoiding the usage of brake resistors or by reduction of line currents. Potential application in diesel-hybrid trains by storing braking energy
  • Increased peak power: reduce travel times and increase the number of passengers per time or optimize catenary infrastructure
  • Increased line stability: reduce catenary peak currents to avoid peak power and associated network stability problems. Improve usage of power plants
     

Catenary-free operation:

  • Close gaps: bridge short none electrified sections like bridges, historic places, crossings, … Drive within limited sections like EMC limitations or operation within maintenance areas
  • Extend network: existing, electrified lines by segments without catenary. Combination of electrified lines and none electrified lines. Charging done under catenary
  • New lines/networks: long distance catenary-free. Charging done by additional equipment (static or dynamic charging at stations): Typical to replace diesel vehicles and reduce emissions
  • Environmental friendliness: possibility to stop diesel engines in train stations to limit noise and exhaust emissions
     

At Bombardier, we are extending vehicle electrification and its benefits beyond rail. With the PRIMOVE high-power battery systems for e-buses, planned stops are turned into charging opportunities without requiring additional vehicles, interrupting service or affecting dwell times. To learn more about our PRIMOVE batteries, click here.

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Bombardier Transportation provides customers innovative, standardized, and reliable equipment solutions. Produced in-house or out-sourced, these mobility solutions optimize the costs of moving people and connecting cities.